frame.rst
=====
Frame
=====

.. include:: isogrk1.txt

.. note::
  This frame is designed to work with a 60mL syringe.

Design Files For Laser Cutting Acrylic
======================================

`On GitHub <https://github.com/Karpova-Lab/syringe-pump/tree/master/2D%20CAD>`_

.. note::
  If you don't have access to a laser cutter, you can try a service like `Ponoko <https://www.ponoko.com/laser-cutting>`_ 

Bill of Materials
=================


.. image:: frame_assembly/1_parts_overview.jpg
  :align: center
  :scale: 100 %

+-----+--------------------------------+-------+---------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------+---------------+
| QTY | Description                    | Price | Part Number                                                                                                                                                                           | Supplier      | 
+=====+================================+=======+=======================================================================================================================================================================================+===============+
| 1   | 12" x 12" x 1/4"               | 9.98  | `8505K754 <https://www.mcmaster.com/#8505K754>`_                                                                                                                                      | McMaster-Carr | 
+-----+--------------------------------+-------+---------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------+               +
| 2   | Grommet                        | 10.52 | `9600k54 <https://www.mcmaster.com/#9600k54>`_                                                                                                                                        |               | 
+-----+--------------------------------+-------+---------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------+               +
| 1   | Flanged Sleeve Bearing         | 3.32  | `5448T2 <https://www.mcmaster.com/#5448T2>`_                                                                                                                                          |               | 
+-----+--------------------------------+-------+---------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------+               +
| 10  | M4 x 16mm machine screws       | 4.4   | `92005A220 <https://www.mcmaster.com/#92005A226>`_                                                                                                                                    |               | 
+-----+--------------------------------+-------+---------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------+               +
| 10  | M4  square nut                 | 10.0  | `96887A329 <https://www.mcmaster.com/#96887A329>`_                                                                                                                                    |               | 
+-----+--------------------------------+-------+---------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------+               +
| 14  | M3 x 10mm machine screws       | 4.7   | `92000A120 <https://www.mcmaster.com/#92000A120>`_                                                                                                                                    |               | 
+-----+--------------------------------+-------+---------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------+               +
| 14  | M3 Threaded inserts            | 7.2   | `94510A240 <https://www.mcmaster.com/#94510A240>`_                                                                                                                                    |               | 
+-----+--------------------------------+-------+---------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------+               +
| 2   | Binder clips                   | 1.85  | `12755t73 <https://www.mcmaster.com/#12755t73>`_                                                                                                                                      |               | 
+-----+--------------------------------+-------+---------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------+               +
| 1   | Knob                           | 5.33  | `6479K78 <https://www.mcmaster.com/#6479K78>`_                                                                                                                                        |               | 
+-----+--------------------------------+-------+---------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------+---------------+
| 1   | 300 x 8mm lead screw           | 9.99  | `634050 <https://www.servocity.com/lead-screws#371=448>`_                                                                                                                             | ServoCity     | 
+-----+--------------------------------+-------+---------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------+               +
| 1   | 8mm lead screw nut             | 7.99  | `545315 <https://www.servocity.com/8mm-4-start-hub>`_                                                                                                                                 |               | 
+-----+--------------------------------+-------+---------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------+               +
| 1   | 200 x  8 mm shaft              | 3.49  | `634310 <https://www.servocity.com/8mm-stainless-steel-precision-shafting#371=460>`_                                                                                                  |               | 
+-----+--------------------------------+-------+---------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------+---------------+
| 1   | 5 mm to 8 mm coupler           | 7.99  | `B01M287GNY <https://www.amazon.com/RepRap-Champion-Coupler-Routers-printers/dp/B01M287GNY/ref=sr_1_12?ie=UTF8&qid=1488495177&sr=8-12&keywords=5+to+8mm+coupler>`_                    | Amazon        | 
+-----+--------------------------------+-------+---------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------+               +
| 1   | Flanged LMF8UU slide bearing   | 6.01  | `B00NQ2H8YU <https://www.amazon.com/uxcell-LMF8UU-Inside-Flange-Bearing/dp/B00NQ2H8YU/ref=sr_1_1?rps=1&ie=UTF8&qid=1488498852&sr=8-1&keywords=LMF8UU&refinements=p_85%3A2470955011>`_ |               | 
+-----+--------------------------------+-------+---------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------+---------------+
| 4   | Bumpers                        | 14.31 | `SJ5746-0-ND <https://www.digikey.com/product-detail/en/3m/SJ61A1/SJ5746-0-ND/1768456>`_                                                                                              | Digi-Key      | 
+-----+--------------------------------+-------+---------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------+               +
| 2   | Limit Switches                 | 4.11  | `255-5122-ND <https://www.digikey.com/products/en?keywords=255-5122-nd>`_                                                                                                             |               | 
+-----+--------------------------------+-------+---------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------+---------------+
| 1   | Nema 17 Bipolar 60Ncm 200steps | 18.39 | `17HS24-0644S <https://www.omc-stepperonline.com/hybrid-stepper-motor/nema-17-bipolar-18deg-60ncm-85ozin-064a-10v-42x42x60mm-4-wires-17hs24-0644s.html?search=17hs24-0644s>`_         | STEPPERONLINE | 
+-----+--------------------------------+-------+---------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------+---------------+



Assembly Instructions
=====================

Required Tools
--------------
- Phillips screwdriver
- Flathead screwdriver
- Allen wrench (included with shaft coupler)

Instructions
------------

1. Mount motor

.. image:: frame_assembly/3_add_coupler.jpg
  :align: center
  :scale: 100 %

2. Add coupler

.. image:: frame_assembly/4_assemble_carriage.jpg
  :align: center
  :scale: 100 %

3. Assemble syringe cradle

.. image:: frame_assembly/5_assemble_stage.jpg
  :align: center
  :scale: 100 %

4. Assemble stage

.. image:: frame_assembly/6_mount_carriage_and_stage.jpg
  :align: center
  :scale: 100 %

5. Mount syringe cradle and stage

.. image:: frame_assembly/7_assemble_tail_support.jpg
  :align: center
  :scale: 100 %

6. Assemble end support

.. image:: frame_assembly/8_assemble_base.jpg
  :align: center
  :scale: 100 %

7. Attach rubber bumper to base

.. image:: frame_assembly/9_attach_to_base.jpg
  :align: center
  :scale: 100 %

8. Mount everything to the base

.. image:: frame_assembly/10_add_controller.jpg
  :align: center
  :scale: 100 %

9. Attach connector to wires, mount controller to end support, and attach magnet to linear bearing

.. image:: frame_assembly/11_add_syringe.jpg
  :align: center
  :scale: 100 %

10. Attach syringe

.. image:: frame_assembly/final_side_3.jpg
  :align: center
  :scale: 100 %

.. image:: frame_assembly/final_top_3.jpg
  :align: center
  :scale: 100 %

11. Done!